the steam turbine, for having and using written operating/maintenance procedures, for utilizing a maintenance management system to schedule/track maintenance, and for conducting training for personnel on an ongoing basis. This data is used by Western Power and AEMO to conduct generation system modelling for power system planning, design and operations. endstream endobj startxref Safe Operating Procedure (Revised 3/14) POWER GENERATORS – STATIONARY EMERGENCY GENERATOR OPERATIONS AND MAINTENANCE LOG _____ The attached three logs (or equivalent) are to be used for tracking the operation and maintenance of emergency generators. A. Maintenance programs shouldn’t be cut-and-paste. 5. A total PPM program is absolutely essential to an efficient, reliable and safe production process. The highest frequency You should also ensure that the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you choose. Perkins® My Engine App OMMs are also available to view* on the Perkins® My Engine App, downloadable from the Apple and Android app store. Manufacturers recommendations should be followed and supersede recommendations in this list. Recommended maintenance program The recommended maintenance program for ABB’s synchronous motors and generators consists of four levels, L1 - L4, that are to take place throughout the life of a motor/generator. While generators are convenient and easy to use, with most of them being capable of automatic functioning during power outages, they can also be hazardous to life and property if standard procedures and adequate precautions are not followed during installation, operation and maintenance. The “true cost of poor maintenance,” which is several times initial estimates must be thoroughly understood by all. 3.0 RESPONSIBILITY Officer/Engineer/Executive 4.0 ACCOUNTABILITY Head of Engineering 5.0 PROCEDURE 5.1 FOR STARTING DIESEL GENERATOR SET IN MANUAL MODE 5.1.1 Check fuel level into the diesel service tank. They are useful when temporary or remote power is needed, and are commonly used during cleanup and recovery efforts following disasters such as hurricanes, tornadoes, etc. 7. • Check that the circuit breaker is closed. Western These logs are important because they establish mechanism s to … An effective generator maintenance program is a preventive and corrective maintenance schedule that begins with reviewing a generator’s service history. To ensure best performance and a longer lasting generator (which will save you money and hassle long term), it’s essential that proper periodic maintenance is executed. They include details on regular maintenance intervals together with technical data and guidance. Preventive Maintenance Checklist: Asset Type: GENERATOR Description: MO - GENERATOR, EMERGENCY (CATERPILLAR) (File # 1944) Code: GN43MO Frequency: Monthly Estimated Time (hours): 1.5 (T)ools, (S)afety Equipment, and (M)aterials Required 1 Mechanics/Electricians tool set. • Ensure adequate fuel levels. Warning: The best way to ensure the long-term performance of your Elliott STG is through a collaborative maintenance agreement with Elliott Field Service. ... actions and operation maintenance procedure. 3 Battery tester and distilled water. Below is a brief overview of the schedules to be followed Customer support is required to ensure full and safe access is allowed. %%EOF 1. Common maintenance procedures included in our planned maintenance programs. Annotate date, hours and maintenance in Generator log, fill out maintenance checklist and report deficiencies to COR. This paper. A. A diesel engine requires strict adherence Preventive Maintenance schedule and procedures to keep it running efficiently. The long outstanding use of generators over time has provided the necessary knowledge to predict when certain components will fail or be in need of service. The fourth log will be placed on site where applicable. Operator and maintenance staff shall be clear about safety and preventive actions and operation maintenance procedure. The following are the policies on procedure on repair and maintenance of vehicle & equipment. However, as a result of misuse or improper maintenance, dangerous conditions may present themselves. GE has identified the potential for cracked rotor teeth in large steam turbine generators that have been in service for more than 10 years, experienced a negative sequence event, or hav an operational history includig extensive start-stops. Before performing any procedure or operating technique, it is the user’s responsibility to ensure that it is safe to do so. Clean generator and generator room. i01658146 ... procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. If something does go wrong, our generator troubleshooting guide will help you provide the best services for your machine. Responsibility for safety, however, rests with the personnel who use the set. It covers the installation, operation, and maintenance procedures for Armstrong™s Unfired Steam Generators (USG Series). Emergency generator activity, including testing, preventive maintenance, and repair, will be documented using a generator maintenance log(s) and checklists. In addition to maintenance of the basic gas turbine, other station auxiliaries require periodic servicing including the control devices, fuel-metering equipment, gas turbine auxiliaries, and load package. 7. WEM Procedure – Generator Model Submission and Maintenance Western Power requires detailed data on the operating parameters and technical capabilities of any Transmission Connected Generating System. Maintaining a generator is a relatively similar process among the three major types of engines. The best way to ensure the long-term performance of your Elliott STG is through a collaborative maintenance agreement with Elliott Field Service. 3T maintenance procedure below and consider what an ACE maintenance SOP format with 3T content can do for maintenance work quality and resulting reliability of your plant and equipment. CO 2 operation and maintenance (O&M) practices vary … This review may reveal on-going problems that are both integral to the generator itself as well as external conditions (e.g., overloads, unbalances, misapplications) that Page No. ve�Xd`����h`H��(|a ��#�e -���pc�g�$j����w`�A��l�/8 Before each consecutive interval is performed, all maintenance from the previous intervals must be performed. Approved by: Document. Lubricating system; Shut down the engine and remove battery connections. A routine maintenance practice is that of general inspection. Fill with oil. The fourth log will be placed on site where applicable. Creating Your Backup Generator Maintenance Checklist. 1) Check the shaft position, in case if the shaft is loose tight it. There have been numerous causes of steam turbine failures worldwide. Check oil level by Dipsticks key. Install the new tubes securely and lock the fixing elements. A properly maintained Elliott steam turbine generator (STG) can operate reliably and efficiently for decades. The 7FH2 Model 761/763 generator NPI design program was initiated to meet these goals. Portable generators are internal combustion engines used to generate electricity. Similarly, a prime-power generator keeping the lights on at … PM preventive maintenance PMG permanent magnet generator psi pounds per square pvc polyvinyl chloride RCM reliability-centered maintenance Reclamation Bureau of Reclamation rpm rotations per minute rms root mean square RSHS Reclamation Safety and Health Standards SSG speed signal generator SWL safe working load UNC unified coarse thread V volt WECC Western Electricity … 0 Perform any additional maintenance tasks as recommended in the manufacture’s operation and maintenance … While there are certain industry-standard preventative maintenance procedures, the real work of designing a comprehensive maintenance program lies in working Preventive Maintenance Service Contract For Diesel Powered Electric Generators All maintenance to reference above must be followed in accordance with the operating and procedure manuals for all related equipment and as per manufacturer’s guidance and instructions. *Service, maintenance and workshop manuals are available for UN ECE R96 Stage IIIA or below engines (must subscribe to marketing permissions). Lubricating system; Shut down the engine and remove battery connections. Maintenance of Photovoltaic and Energy Storage Systems; 3rd Edition. Personnel performing any related works to this (SOW) should be proven highly Good generator maintenance tips will keep your generator operation where it should be. Nevertheless it is of utmost importance to follow the designated service procedure and intervals. Safe Operating Procedure (Revised 3/14) POWER GENERATORS – STATIONARY EMERGENCY GENERATOR OPERATIONS AND MAINTENANCE LOG _____ The attached three logs (or equivalent) are to be used for tracking the operation and maintenance of emergency generators. Wait for 10 minutes. You will find an Inspection and Test Plan included as part of this sample maintenance procedure. Designers and producers of turbine generators have to reduce equipment costs, improve quali-ty, and simplify operations. According to an annual Blackout Tracker report, last year nearly 18 million people were affected by power outages across the US. Preventive Maintenance Service Contract For Diesel Powered Electric Generators All maintenance to reference above must be followed in accordance with the operating and procedure manuals for all related equipment and as per manufacturer’s guidance and instructions. Wash radiator if necessary. The illustrated, step-by-step instructions are grouped by fuel consumption, service hours and/or calendar time maintenance intervals. Hotel Engineering SOP - Diesel Generator Exhaust Fan Maintenance, SOP Exhaust Fan Maintenance, SOP Exhaust Fan Motor Maintenance. Proper diesel generator maintenance is key to ensuring that your equipment keeps running for years to come and these 8 key points are essential. This data is used by Western Power and AEMO to conduct generation system modelling for power system planning, design and operations. Generator maintenance is the process of sustaining a generator’s peak condition through regular inspections, repairs, and monitoring. SOP/---/--/PM -01 STANDARD OPERATING PROCEDURE Effective date DD.MM.YYY Review date Supersedes MAINTENANCE – TRANSFORMER Issue No. A fairly reliable maintenance schedule can usually be acquired from the manufacturer and can be employed by a … First, it is vital to follow the maintenance schedule of the manufacturer with each type of generator. All installation, operation, and maintenance procedures should be performed only by experienced, trained, and certified personnel. OMMs provide all the information you need to keep your engine running properly day in, day out. 3. PM preventive maintenance PMG permanent magnet generator psi pounds per square pvc polyvinyl chloride RCM reliability-centered maintenance Reclamation Bureau of Reclamation rpm rotations per minute rms root mean square RSHS Reclamation Safety and Health Standards SSG speed signal generator Benefits are direct and substantial, including: high product quality, long machine life, avoidance of work stoppage, 168 0 obj <>/Filter/FlateDecode/ID[<9CEEB9A0B0F4D34D98DBD512EFB2ABF4><323BB0436737FF4EBE088A18E3A0237F>]/Index[144 43]/Info 143 0 R/Length 99/Prev 145323/Root 145 0 R/Size 187/Type/XRef/W[1 2 1]>>stream B. 25-J-072-W8, Backup Diesel Generator #2, 25P-E-504, Generator Control Schematic! Maintaining generators are typically done by in-house engineers and generator dealers to ensure a unit’s reliability, efficiency, and … Generator tooth cracking is a condition that can result in the failure of your rotor or generator. SYSTEM OPERATING PROCEDURE . • Verify that the unit ran and has no alarms or warnings. The Generator Set is internally grounded neutral to the frame of the Generator Set. The Generator Set can produce high voltages, which can cause severe injury or death to personnel and damage to equipment. maintenance organizations to include the process of predictive maintenance in their maintenance programs. Cokenergy LLC Preventative Maintenance and Operation Plan Page 1 Table of Contents Abbreviations 2 1.0 PMO Purpose/Overview 3 2.0 Plant Description 3 3.0 Plant Maintenance Philosophy 5 4.0 Heat Recovery Steam Generators (HRSGs) 6 5.0 Flue Gas Desulfurization System 16 6.0 Continuous Emissions Monitoring System 27 7.0 Emissions Minimization Efforts with IHCC 29 Replacement part vendors will be identified, including vendors that can provide 24 hour service. An effective generator maintenance program is a preventive and corrective maintenance schedule that begins with reviewing a generator’s service history. The long outstanding use of generators over time has provided the necessary knowledge to predict when certain components will fail or be in need of service. The benefits of preventative maintenance are far reaching but importantly, you can work it into your human resources schedule and budget, rather than waiting for disaster to strike outside of normal working hours. differences. %PDF-1.6 %���� maintenance funds are utilized to achieve the greatest benefit for the University buildings and associated infrastructure while maximizing the useful life of the assets and provision of best service. Chemtronics Ozone Generator is a durable piece of equipment, which with proper care will last for many years. Wait for 10 minutes. Whenever possible precautionary measures have been made to reduce the possibility of a dangerous condition. 2) Check the shaft alignment and fix it if required. Good PPM practices must be instituted immediately to enable the facility to achieve an efficient Do this procedure once in a year STOP Document No. This page provides links to download Operation and Maintenance Manuals (OMM) for Perkins engines. 2.0 SCOPE This SOP shall be applicable for diesel generator set in utility block. Check the feedback received from the maintainers to improve the maintenance procedure noted on the last two pages of this example ACE 3T format maintenance SOP. Version Number: Issue Date: Generator Location: Prepared B . Check oil level by Dipsticks key. Generator maintenance is the process of sustaining a generator’s peak condition through regular inspections, repairs, and monitoring. A diesel engine requires strict adherence Preventive Maintenance schedule and procedures to keep it running efficiently. This equipment contains hazardous voltages. 5.40.4.1 All critical vehicle & equipment are subject to preventive maintenance. Best generator maintenance practice is following the maintenance schedule provided by the manufacturer of the generator. WEM Procedure – Generator Model Submission and Maintenance Western Power requires detailed data on the operating parameters and technical capabilities of any Transmission Connected Generating System. Tyï¢W¨–ú‘òþT¯zù¯ƒ©n\óŶD‰ò]×Fåä™régL’õsé¬oéi¾!š>m` ØvVdaê3‡ñ¬8Xõ"Ëh[ùJP‰áQ'zgª]›êX¡fªŠ;±Ä±ÀeS6±mr?c[sÎ|ús˜ÖPӜªm.¸'¶õÅ *Ӑ<6×lþ!šL†ÓºH‘¯¯açÑ=vé´. 4.2 TORQUE SETTING FOR JOINTS Experience shows in Generator vibration, hogging and sagging motions can have an effect on … The Generator Set should have proper internal and external ground when required by the National Electric Code (NEC). WP 04-CO, Conduct of Operations! 2) systems for generator and large-motor fire protection. The GE representative shall have access to a detailed maintenance procedure to be followed for each line of preventative maintenance. 5.40.4.2 The schedule of preventive maintenance shall be based on the following: 5.40.4.2.1 For vehicle based on mileage [5,000km (ordinary oil) & 10,000km (synthetic oil)]. A Standby Generator Maintenance Checklist - Weekly Maintenance • Run the generator (typically no-load, automatic transfer switch exercise cycle.) Maintenance The maintenance section is a guide to engine care. NREL is a national laboratory of the U.S. Department of Energy Office of Energy Efficiency & Renewable Energy Operated by the … Before operation and maintenance for the generator sets, please read carefully about this manual and make sure a good understanding of this operation manual and other documents which attached with the engine. Steam Turbine Generator Maintenance Programs. Armstrong reserves the right to update this manual and other product information concerning installation, operation, and / or maintenance, at any time and without obligation to notify product owners of such changes. army tm 5-685 navy navfac mo-912 operation, maintenance and repair of auxiliary generators departments of the army and the navy august 1996 Keep your Diesel Generator Clean. 356-5901(GB) V9 06/14 GENERATOR SET OPERATOR & MAINTENANCE INSTRUCTION MANUAL This manual has been designed as a guide to operators to aid in starting, stopping and otherwise operating the generator set. Repair Procedure A. 25P-E-503/504, Operation and Maintenance Manual for 3516 Industrial Engine REFERENCED DOCUMENTS! Preventive Maintenance Checklist. maintenance begins inside the machine. Vendor information and contact details will be recorded and maintained by facility maintenance employees. Reclamation has phased out use of CO 2 in almost all locations except generator/motor air housings because of the risk to personnel and complexity of safety regulations. H,H8R@C��,``bd�I00R��ϔ� � d�Z 144 0 obj <> endobj 3 Load test at 110% for one hour. Standby generators are an inevitable requirement to combat power outages and overcome the resultant hindrances to business continuity. Maintenance Interval Schedule (Standby Generators) Notes: This is a basic generic list. 1 Maintenance History Summary Record of modifications and upgrades 2 Turbine-Generator Vibration Readings at minimum-maximum load, criticals 3 Bearing Metal and Oil Temperatures Readings at minimum-maximum load 4 Section Performance Parameters Readings at full load, valves wide open Safety Procedures . Fitted the dipstick at its place. WP 04-VU1001, Surface Underground Ventilation and Filtration System Operation PRECAUTIONS AND LIMITATIONS Individual generator maintenance logs may be developed and maintained at the location of each generator if desired, rather than keeping one log for all generators. Process operators should be involved and perform daily maintenance checks. The time for each maintenance depends on the mo - tor’s/generator’s age and ambient conditions. The maintenance is limited to the cleaning corresponding to the normal maintenance of the machine and to the replacement of damaged parts. H30�i&�?�(�``2� U%` SA�@ 1. Downtime can be expensive and unplanned downtime can be extremely disruptive. installation, operation, and maintenance. 4. Real power generation equipment functions under real circumstances, which cause equipment real stress. 186 0 obj <>stream Best generator maintenance practice is following the maintenance schedule provided by the manufacturer of the generator. Scheduled Checks: Cooling system Radiator air restriction, hoses, connections, fluid concentration, belts and louver operation Air intake system Check for leaks, holes and loose connections Fuel system Fuel levels and pump Exhaust system Check for leaks, restrictions … Facility Name, Building, Worksite or Plant ID: Subject: Emergency Diesel Generator . The generator set is designed to be safe when used in the correct manner. ! Generator maintenance tips from most manufacturers recommend changing this when you change your oil so you will not have the new oil being filtered through old impurities and gunk. ACE 3T maintenance procedures are ‘live’ documents continually improved by their users. You should also ensure that 6.3.1 All the activities are done manually. Death, serious personal injury or property damage can result if safety instructions are not followed. procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. Generator efficiency will determine a large portion of what maintenance is required in a given situation. Should replacement of the heating tubes become neces sary use the same type of heaters. To lay down the procedure for diesel generator set (DG). The vision of the Maintenance Policy is to provide our customers and staff with … • Ensure that the generator is in “Auto” mode, for automatic startup. Generator Source always recomme… The generator sets can only be started under safety conditions. Items in the maintenance schedule are referenced to detailed instructions that follow. National Renewable Energy Laboratory, Sandia National Laboratory, SunSpec Alliance, and the SunShot National Laboratory Multiyear Partnership (SuNLaMP) PV O&M Best Practices Working Group . Cooling and electrical systems, air intakes, fuel and exhaust, oil and filters and more. Use fuel consumption or service hours to determine intervals. Benefits of a preventive maintenance program Power generation maintenance items Contingency Plans involving the use of Portable/ Rental power generation A classroom view of a Portable Generator 2 2/9/2012 Cummins Confidential . No alarms or warnings vendors will be recorded and maintained by facility maintenance employees the personnel who the. Each maintenance depends on the mo - tor ’ s/generator ’ s age and ambient.. No more than 1 hour in every 12 hours ) on average over 48 minutes, and maintenance in log... Should be performed at 110 generator maintenance procedure pdf for up to 2-4 hours depending on of. 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